Steel Pipe Bend 3D 5D 8D

Steel Pipe Bend 3D 5D 8D

Summary

Steel pipe bend is a bending pipe that used to change the pipeline direction. Common use radius bend in 3D bend and 5D bend

Steel Pipe Bend 3D 5D


Steel pipe bend is a bending pipe that used to change the pipeline direction. Common use radius bend in 3D bend and 5D bend, It is similar to pipe elbow, but differently pipe bend is longer than elbow and usually manufactured for the specific needs.

So depends on different bending radius (R) to distinguish bend and elbow.
In case bending radius is more than 2 times of D (diameter), it is pipe bend. Like 3D bend, 5D bend, 8D bend.
In case bending radius in 1D or 1.5D, it is elbow. (short radius elbow 1D and long radius elbow 1.5D).

Pipe Bending Radius: 3D Bend, 5D Bend, 6D, 8D and customized
Bending Degrees: 15°, 22.5°, 30°, 45°, 60°, 90°, 180° and customized

3D, 5D Pipe Bend - Common Use Bends in Pipelines
3D and 5D bends are most common use in long pipelines, since they provide better efficiency in changing directions. After that is 6D and 8D bend, as the compensation to complete for small degree change.

1.3D Bend

3D bend radius in 3D,  means the bend radius is 3 times of pipe outside diameter. For example if a 3D bend used in a 10 inch pipelines, the bend radius would be 30 inches,.

2.5D Bend

5D bend means the bend radius is 5 times of pipe nominal diameter. It provides better smooth performance to change pipeline direction than 3D bend.

3.Large Diameter Pipe Bend / Bending    Steel pipe bending usually required in large diameter in oil and gas pipelines, since it has better capacity to transport the material, and long pipelines will need different radius of pipe bends to be intalled in complex conditions.


Differences between Steel Pipe Bend VS Elbow

Pipe bend and elbow both for change the pipe direction, still there are a lot of differences in below aspects:
Bending Radius
Manufacturing Processes
Different cost
Application scope

Bending Radius of Bend 3D, 5D, 8D and Elbow 1D, 1.5D

As we talked above,
Steel pipe bend radius: Above 2 times of D, so there are 2D, 2.5D, 3D, 5D, 6D, 7D or 8D pipe bend.
Steel pipe elbow radius: R=1D or R=1.5D or 2D. Below 1.5D is short radius elbow, and more than 1.5D but not over 2D is long radius elbow.
R is radius of curvature; D is (elbow or bend) pipe diameter

Different of manufacturing processes

3D, 5D, 8D Bend: Could be bend directly from a finished pipe with cold bending processes, to different degrees.
1D, 1.5 D Elbow: Shall be made according by standard manufacture procedures, with hot finishing or hot bending, to a certain degree, 45°, 90°  or 180°.

Cost different with elbow and 3D, 5D, 8D bend

So by the help of simple production process with standard 1.5D or 1D, steel pipe elbow cost is lower than bend. Pipe bend is mostly required with customized radius like 3D, 4D, 5D, 6D, 8D or degrees so the processes is more complicated than elbow and cost is higher.

Different applications scope

Bend: Compatible with slower liquid and lower pressure.
Elbow: Compatible with high pressure and rapid liquid.

Sometimes elbows must be used in narrow sections, because the radius of curvature of the elbow is small, generally 1.5D, but the pipe bend could be up to 40D.